MIL-STD-810H Training Workshop

MIL-STD-810H Training Workshop: US Department Of Defence Test Method Standard Environmental Engineering Considerations and Laboratory Tests

This three-day MIL-STD-810H Training Workshop or Military Standard 810H Testing Training class will provide education on the purpose of each test, the equipment required to perform each test, and the methodology to correctly apply the specified test environments. Vibration and Shock methods will be covered together and will include an overview of Sine and Random Vibration as well as classical waveform shock testing, drop testing, and Shock Response Spectrum Testing. Instrumentation, vibration equipment, control systems, and fixture design will be covered.

Each climatic test will be discussed individually, focusing on requirements, origination, equipment required, test methodology, and understanding of results. Class members will participate in a tour of a lab that daily performs the full spectrum of 810G tests. Discussion, supported by projected visuals and video clips. Commencing with a review of basic vibrations, we will explore vibration measurements and analysis. We’ll compare sinusoidal vs. random vibration testing systems, specifications, standards, and procedures. We will emphasize vibration and shock test fixture design, fabrication, experimental evaluation, and usage. We will study shock measurement, shock response spectrum (SRS), and shock testing.

RELATION WITH RTCA-DO-160 EXPLAINED

• Training will provide some comparison between military tests against the FAA/EASA certification test requirements covered in RTCA-DO-160.
• For example, Fire Flammability will be covered in detail in this training.
• Differences in some test procedures, for example, Altitude, Temperature, Water Proofness / Rain / Immersion, Humidity, Contamination by Fluids, Vibrations, Shock and Crash Accelerations, Icing Freezing, and Salt Fog, will be explained with rationale.
• Demonstrating the differences between DO160 and 810 is a great way of understanding the tailoring process with MIL-STD-810H.

RELATION WITH INDUSTRIAL AND OTHER MILITARY STANDARDS EXPLAINED

• In some cases, MIL-STD-810H tests may not be enough; especially when additional specific material requirements are concerned.
• Training covers a test standards session where examples from another military as well as industry standards are explained briefly. This session provides an understanding of the rationale for choosing MIL-STD-810 test methods or other military/industrial standards.
• For example, military or DO-60 Salt Fog test versus ASTM corrosion tests are explained with when and why you may need other tests.
• Test plans usually include EMI/EMC test procedures. Training will provide a short session with a general overview of the MIL-STD-461 testing and how to select procedures for your equipment and platform.

EMPHASIS IS GIVEN TO TAILORING

• Developing a test plan wrt MIL-STD-810 testing might be confusing and if not it is definitely a time-consuming process.
• Training will provide an understanding of why and when the Concepts of Operations document is needed and how to test requirements that are established. This will be covered by both presentations and specific product examples in use on specific platforms.
• How to develop a Lifecycle Environmental Profile will be given by examples.
• In the test method, the discussion will cover “what items” and “how” they will be tailored.

PLATFORM AND EQUIPMENT TEST EXAMPLES ARE PROVIDED IN EACH TEST METHOD PRESENTATION AND DISCUSSION, INCLUDING:

• Military aircraft platforms (fixed and rotary wing), ground vehicles, and navy ships
• Avionics, electrical and mechanical systems, and structural project applications
• Test tailoring examples to include the selection of tests, parameter levels, and durations
  • Concepts of Operations (CONOPS) document and test curve establishment.
  • Tailoring and Life Cycle Environmental Profile (LCEP)
  • Mission Profile

TRAINING SCOPE AND CONTENT

• A good understanding of product testing in view of MIL-STD-810G/H and other relevant military standards.
• Overview of Systems Engineering, V&V, and Concepts of Operations (CONOPS) document.
• Establishment of Test Requirements and Test Plans.
• Test Procedures, Scheduling, Implementation, and Test Reports.
• Tests are covered in detail per MIL-STD-810. Altitude, temperature, humidity, shock, vibration, acceleration, salt fog, explosive atmosphere, etc..
• Some of the MIL-STD-810H test methods are covered briefly; however, we ensure all questions are answered for each test method.
• Cases studies, sample reports, and discussions on issues.
• Design issues and test failure discussions.
• Risk management for test results and acceptance criteria.
• Design Recommendations.

WHAT’S INCLUDED?

• 3 days of MIL-STD-810H Training Workshop with an expert instructor
• MIL-STD-461G Training Electronic Course Guide
• Certificate of Completion
• 100% Satisfaction Guarantee

RESOURCES

• MIL-STD-810H Training – https://www.wiley.com/
• MIL-STD-810H Training – https://www.packtpub.com/
• Military Standard 810H Testing Training– https://store.logicaloperations.com/
• Military Standard 810H Testing Training– https://us.artechhouse.com/
• Military Standard 810H Testing Training – https://www.amazon.com/

RELATED COURSES:

• MIL-1553 Training | MIL-STD-1553 Training
• MIL-STD-461G Test Methods and Compliance Training
• MIL-STD-461G & DO-160G Test Methods and Compliance Training

Audience/Target Group:

The target audience for this MIL-STD-810H Training or Military Standard 810H Testing Training course:

• Program Managers to understand the test scheduling and planning. Also, it is important for them to establish a “test review team”.
• Technical Leads and Requirements Managers to understand how to write correct test requirements
• Test personnel to learn how to implement the tests
• Design teams to learn what to consider in their design to pass the tests
• Personnel responsible for test plans
• Decision makers to understand the strategy when choosing certain test procedures in their product life cycle planning for target platforms and for marketing.
• All candidates of Systems Engineering professionals.

Objectives:

After completing this MIL-STD-810H Testing Training course, students will be able to:

• Perform vibration, shock, and climatic tests
• Evaluate and select equipment to perform testing
• Convert field-measured data into a test program
• Interpret vibration and shock test requirements and results
• Supervise vibration, shock, and climatic tests
• Specify and experimentally evaluate vibration and shock test fixtures

When you visit a test lab or review a test program, you will have a good understanding of the requirements and execution of dynamics and climatic tests and so be able to ask meaningful questions and understand laboratory personnel responses.

MIL-STD-810H Training Workshop

Course Syllabus:

INTRODUCTION TO MILITARY STANDARD TESTING – DYNAMICS

• Introduction to classical sinusoidal vibration
• Resonance effects
• Acceleration & force measurement
• Electrohydraulic shaker systems
• Electrodynamic shaker systems
• Sine vibration testing
• Random vibration testing
• Attaching test articles to shakers (fixture design, fabrication, and usage)
• Shock testing
• Vibration lab demonstration

INTRODUCTION TO MILITARY STANDARD TESTING – CLIMATIC

• Temperature testing
• Temperature shock
• Humidity
• Altitude
• Rapid decompression/explosives
• Combined environments
• Solar radiation
• Salt fog
• Sand & Dust
• Rain
• Immersion
• Explosive atmosphere
• Icing
• Fungus
• Acceleration
• Freeze/thaw
• Climatic lab demonstration
• Reporting on and certifying test results
• Military Standard 810H Training Testing (MIL-STD-810H) Course Wrap-up; optional final examination; award of certificates

MORE ABOUT TRAINING CONTENTS

This training MIL-STD-810H Training Workshop class will provide education on the purpose of each test (with emphasis on CONOPS and LCEP documents), the following:

• Equipment required to perform
• Selection of procedures
• Correctly identifying test conditions
• Test durations
• The methodology to correctly apply the specified test environments

Vibration test methods will be covered in detail with fundamental topics, such as sine, random, sine on random, dwell, and sweep testing. The trainer of the class has Ph.D. in mechanical engineering with a Ph.D. thesis study on random vibrations and he served in several test laboratories gaining hand on practice on military and aviation standards over the years.

Shock and acceleration testing will be covered using MIL-STD-810 and additional material to cover the methods and selection of tests. Dr. Cicek has developed an acceleration test process at the US Air Force laboratory for certifying certain products per military standards for in-service use.

MIL-STD-810H, Method 500.6 Low Pressure (Altitude)
MIL-STD-810H, Method 501.7 High Temperature
MIL-STD-810H, Method 502.7 Low Temperature
MIL-STD-810H, Method 503.7 Temperature Shock
MIL-STD-810H, Method 504.3 Contamination by Fluids
MIL-STD-810H, Method 505.7 Solar Radiation (Sunshine)
MIL-STD-810H, Method 506.6 Rain
MIL-STD-810H, Method 507.6 Humidity
MIL-STD-810H, Method 508.8 Fungus
MIL-STD-810H, Method 509.7 Salt Fog
MIL-STD-810H, Method 510.7 Sand and Dust
MIL-STD-810H, Method 511.7 Explosive Atmosphere
MIL-STD-810H, Method 512.6 Immersion
MIL-STD-810H, Method 513.8 Acceleration
MIL-STD-810H, Method 514.8 Vibration
MIL-STD-810H, Method 515.8 Acoustic Noise
MIL-STD-810H, Method 516.8 Shock
MIL-STD-810H, Method 517.3 Pyroshock
MIL-STD-810H, Method 518.2 Acidic Atmosphere
MIL-STD-810H, Method 519.8 Gunfire Shock
MIL-STD-810H, Method 520.5 Combined Environments
MIL-STD-810H, Method 521.4 Icing/Freezing Rain
MIL-STD-810H, Method 522.4 Ballistic Shock
MIL-STD-810H, Method 523.4 Vibro-Acoustic/Temperature
MIL-STD-810H, Method 524.1 Freeze / Thaw
MIL-STD-810H, Method 525.2 Time Waveform Replication
MIL-STD-810H, Method 526.2 Rail Impact
MIL-STD-810H, Method 527.2 Multi-Exciter
MIL-STD-810H, Method 528.1 Mechanical Vibrations of Shipboard Equipment (Type I – Environmental and Type II – Internally Excited)

MIL-STD-810H Training Workshop Recap, Q/A, and Evaluations